Kunshan Meiyaxing Hardware Machinery Co., Ltd. is a direct branch of Hong Kong Meiya International Trading Company in China. It has its own tool brand: MANF, engaged in CNC tool sales and operation services. It provides tungsten steel milling cutters, milling blades, turning blades, grooving and cutting blades, drilling and boring blades, multi-functional blades, threading blades and other indexable blades and their matching tool holders and cutter discs. It has also reached long-term strategic cooperation with many well-known production factories. The two sides jointly develop, design, and produce teams, advanced equipment, and continuously innovate and improve technical strength. They are committed to mutual cooperation, guided by technical services, and form a form of mutual reliance in the industrial chain to solve various processing problems for processing and manufacturing companies.
In mechanical processing In the vast field of metal processing, the turning tool blade is undoubtedly one of the most critical basic components and can be regarded as a powerful assistant for metal processing. It acts directly on the workpiece, shouldering the heavy task of removing excess material and shaping precise shapes and sizes. Its performance plays a decisive role in processing accuracy, efficiency and workpiece surface quality. It is no exaggeration to say that every slight improvement in the turning tool blade may trigger major changes in the entire mechanical processing industry and inject a continuous and powerful driving force into the development of the manufacturing industry.
(I) Classification by structure
Integral turning tool: Generally made of carbon tool steel, alloy tool steel or high-speed steel, it has good processability and is relatively easy to manufacture. It is more common in single-piece production operations of ordinary lathes, with low cost and easy to use, but because the tool head and tool body cannot be disassembled Once the blade is blunt, it has to be re-sharpened as a whole, which is slightly inefficient in modern large-scale production.
Welded turning tool: The carbide blade is connected to the ordinary structural steel arbor by welding. It has a simple and compact structure, excellent rigidity, strong vibration resistance, convenient manufacturing and sharpening process, and is quite flexible to use and can adapt to a variety of processing scenarios. However, the welding process will damage the strength and hardness of the blade, reduce the cutting performance, and easily generate stress and cracks inside the blade material. In addition, the shank cannot be reused, and it takes a long time to change and align the tool. It is not suitable for automatic lathes and CNC lathes.
Machine clamping turning tool: The blade is fixed to the arbor by mechanical clamping. The blade can be easily replaced after being blunted, and the arbor can be reused, which saves materials and It can reduce tool preparation time and is widely used in CNC lathe processing. However, the clamping accuracy of the blade is high for machine-clamped turning tools, and the design and manufacture of the clamping device need to be carefully considered.
Indexable turning tool: As a common tool for CNC turning, it will pre-process the polygonal turning blade with multiple cutting edges and install it on the tool bar by mechanical clamping. When a cutting edge is blunt, just loosen the clamping device, index or replace the blade, put the new cutting edge in place, and then clamp it to continue working. Compared with welded and integral turning tools, its blade has at least two available cutting edges, and the position of the cutting edge remains basically unchanged after indexing, the geometric parameters are consistent, and the processing quality is stable. In addition, it is more convenient to use coatings with lubrication, heat insulation and other functions, which can effectively extend the tool life.
Forming turning tool: Its blade shape is specially designed and manufactured according to the specific contour of the workpiece. It is often used for precise processing of specific shapes in mass production, such as processing threads, splines and other complex shapes, with high processing accuracy and high efficiency. However, the design and manufacturing cycle of forming turning tools is long, the cost is high, and the flexibility is poor. It is only suitable for batch processing of workpieces of specific shapes.
(II) Classification by purpose
External turning tools: Mainly used for processing the outer cylindrical surface and outer conical surface of the workpiece, it is the most common tool type in turning processing. According to the different main deflection angles, it can be further divided into many types. For example, 90° external turning tools are often used for turning slender shaft parts, which can effectively reduce radial force and prevent workpiece bending and deformation; 45° external turning tools are more versatile, not only for external rough turning, but also for 45° chamfering, and perform well in the processing of some short and thick parts.
End turning tools: Specially for cutting the end face of the workpiece to ensure the flatness and verticality of the end face. When turning the end face, pay attention to the need to align the tool tip with the center of the workpiece, otherwise it is easy to turn the end face with a boss; the choice of back cutting amount is also particular, which is different for rough turning and fine turning. At the same time, the change of cutting speed and the locking condition of various parts of the lathe must be considered to ensure the processing quality.
Internal turning tool: used to process holes inside the workpiece. Since the processing environment is in a semi-closed state, it is difficult to remove chips, and the design and use of the tool are quite demanding. When cutting deep holes, the tool bar is prone to vibration, which leads to accelerated wear of the cutting edge. Therefore, carbide tool bars are often used to enhance rigidity for small-diameter hole cutting, and vibration-damping tool bars are required for holes with medium or larger diameters. In addition, the hole diameter and hole depth have great restrictions on the selection of tools, and it is necessary to select the model accurately according to the specific situation.
Thread turning tool: Precise processing of various threads is its specialty. Whether it is ordinary threads or complex multi-start threads, the thread lead, angle and depth can be precisely controlled to ensure the processing accuracy of the threads. According to the differences in thread specifications and types, the tool shape and cutting parameter settings of thread turning tools are different, and fine adjustments are required during programming.
Grooving and cutting turning tools: Grooving turning tools are used to process various grooves on the outer circle, inner hole or end face of the workpiece, while cutting turning tools focus on completely cutting the processed parts from the raw materials. The design of these two types of tools focuses on the distribution of cutting force and chip removal to achieve fast and smooth cutting, especially in high-volume production situations, which can greatly improve production efficiency.
Kunshan Meiyaxing Hardware Machinery Co., Ltd. will uphold the "honesty and solid" mutually beneficial and win-win business philosophy, based on a professional team with superb technology, and has long-term and stable strategic cooperation with many well-known production factories, realizing the mutual support of product specialization and variety diversification, and providing enterprises with more comprehensive tool overall solutions and product cost optimization services more quickly and quickly. Your satisfaction is our eternal pursuit!
If you have any questions about MANF knives, welcome to inquire or negotiate."
Contact us:Company name:Kunshan Meiyaxing Hardware Machinery Co., Ltd;Tel:8618962438699;Address: Room 3003, Building 3, Zhengtailong, No. 1288 Chengbei Middle Road, Kunshan City, Jiangsu Province, China;Email:myxcuttingtools@gmail.com;Website: https://www.myxcuttingtools.com
Jan 06, 2025
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