Kunshan Meiyaxing Hardware Machinery Co., Ltd. is a branch of Hong Kong Meiya International Trading Company in China and is a company specializing in CNC tool wholesale. We are committed to providing customers with high-quality CNC tool products and professional services to meet customers' production and processing needs in various industries. Our company has reached long-term strategic cooperation with well-known domestic manufacturers, has high-quality procurement channels, a comprehensive product line and diversified tool specifications, and all kinds of CNC tools are available to meet various production and processing needs. At the same time, we will continue to launch new products to meet the different needs of customers. Our service team has professional technical level and high-quality after-sales service, and can provide customers with technical support, installation and commissioning, maintenance and other full-service We will provide you with the best service and ensure you have a perfect experience during use. At the same time, we will also customize personalized tool solutions according to the specific needs of customers to ensure that every customer gets the best service and experience. In the future development, we will continue to uphold the business philosophy of "quality first, service first", continuously improve service level and product quality, create more value for customers, and help customers achieve better development.
The use method and advantages of internal coolant inner diameter grooving tool bar:
1. The use method of internal coolant inner diameter grooving tool bar
The internal coolant inner diameter grooving tool bar is a high-efficiency tool specially used for internal hole processing (such as boring, grooving, turning). Its core feature is to directly deliver coolant to the cutting area through the internal cooling channel of the tool bar to improve processing efficiency and tool life. The following is its specific use method:
1. Tool bar clamping and tool setting
- Clamping requirements: Install the tool bar firmly on the machine tool turret or tool holder to ensure that the tool bar is perpendicular to the spindle axis to avoid vibration or deflection during processing.
- Tool calibration: Use a tool setting instrument or trial cutting method to determine the tool tip position to ensure that the groove depth and width meet the requirements of the drawing. Pay special attention to the tool overhang length during inner hole processing (too long can easily cause vibration).
2. The core advantages of internal cooling internal diameter grooving tool bars
1. Efficient heat dissipation and extended tool life
- The internal cooling design directly sprays coolant to the tool tip to reduce the cutting temperature (30%-50% lower than the traditional external cooling method), reduce tool wear caused by high temperature, and increase the life of carbide blades by about 40%.
2. Improve chip removal and improve processing quality
- High-pressure coolant forcefully discharges chips from the processing area to avoid entanglement with the tool or scratching the workpiece surface. It is especially suitable for processing sticky materials (such as aluminum alloy and stainless steel), and can reduce the burr rate by more than 90%.
3. Adapt to deep hole and complex structure processing
- When processing deep holes with a large aspect ratio, the internal cooling system can directly reach the cutting area to solve the problem of insufficient cooling of traditional tools. For example, when processing hydraulic valve holes with a depth-to-diameter ratio of >5, stable cutting can still be maintained.
4. Improve processing efficiency and economy
- By optimizing cooling and chip removal, the feed speed can be increased by 20%-30%, shortening the processing time of a single piece. At the same time, the cost loss caused by tool change and downtime is reduced.
5. High precision and stability
- The rigid structure of the tool bar is combined with the vibration reduction design (such as damping coating or internal vibration elimination hole), which can still maintain a dimensional accuracy of ±0.01mm during high-speed processing, and is suitable for high-standard scenarios such as automobile cylinder blocks and aerospace precision parts.
The internally cooled internal diameter grooving tool bar significantly improves the quality and efficiency of internal hole processing through precise cooling and efficient chip removal, especially in complex scenarios such as high-hardness materials and deep hole processing. Reasonable selection of parameters and standardized operation can maximize its technical advantages and reduce the overall production cost.
If you have any questions about MANF brand tools, please call us for consultation or negotiation"
Contact us:Company name:Kunshan Meiyaxing Hardware Machinery Co., Ltd;Tel:8618962438699;Address: Room 3003, Building 3, Zhengtailong, No. 1288 Chengbei Middle Road, Kunshan City, Jiangsu Province, China;Email:myxcuttingtools@gmail.com;Website: https://www.myxcuttingtools.com
Mar 12, 2025
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