Kunshan Meiyaxing Hardware Machinery Co., Ltd. is a service-oriented enterprise specializing in the sales and operation of CNC tools. It provides tungsten steel milling cutters, milling cutters, turning cutters, grooving cutter cutters, drilling and boring cutters, multi-functional cutters, thread cutters and other indexable cutters and their matching tool holders and cutter discs. It has established long-term and stable strategic cooperation with well-known professional production and development of efficient tungsten steel milling cutter production enterprises. The company has advanced production equipment such as Swiss ROLLOMATIC, German WALTER, Japanese MAKINO SEIKI, as well as German ZOLLER- -GENIUS 3S, American PG 1000 and other testing equipment, relying on our services and operations combined with strong R&D and production orientation, to solve various tool problems for processing and manufacturing companies. By doing so, we have become a professional "professional partner integrating tool overall solution-cost optimization service", aiming to achieve product processing cost optimization as the starting point, so as to achieve mutual benefit and common development.
In the field of modern precision manufacturing, milling plays a core role. As the "sharp blade" of cutting, the performance of the milling insert directly determines the processing efficiency, precision and cost. In recent years, color coated milling inserts have rapidly become a key tool for improving productivity with their significant visual recognition advantages and excellent performance.
The color of the milling insert surface is not a simple decoration, it is an intuitive reflection of advanced coating technology. Through processes such as physical vapor deposition (PVD) or chemical vapor deposition (CVD), a very thin (usually a few microns) but extremely hard compound coating is deposited on the cemented carbide substrate. Different coating materials and their combinations present unique colors:
Gold/brass: Commonly seen in titanium nitride (TiN) coatings, providing good versatility.
Blue-purple/dark blue: Typical representatives are titanium aluminum nitride (TiAlN) or titanium aluminum nitride (AlTiN) coatings, which have excellent high-temperature hardness and oxidation resistance.
Gray black/charcoal gray: Often titanium aluminum carbonitride (TiAlCN) or diamond-like carbon (DLC) coatings, focusing on high wear resistance and low friction coefficient.
Bronze/purple: It may be a composite multi-layer coating (such as AlTiN+TiN or AlCrN), combining multiple advantages.
Five core advantages of colored milling inserts**
1. Clear "identification code":
Eliminate mixing: Bright colors allow operators and tool managers to instantly distinguish inserts of different materials, different grooves, and different uses, avoiding processing problems or even equipment damage caused by misinstallation.
Quick tool selection and tool change: On a busy production line, color becomes the most intuitive "language", significantly shortening tool preparation and replacement time and improving equipment utilization.
2. The "guardian" of performance leap:
Super hardness and wear resistance: The hardness of the coating is far greater than that of the substrate, which effectively resists the wear of the workpiece material, greatly prolongs the tool life** (usually several times), and reduces the number of tool changes and tool inventory costs.
Reduce friction and heat: The coating surface is smooth, which significantly reduces the friction coefficient during the cutting process, reduces cutting heat generation and improves chip removal, protecting the surface quality of the tool and workpiece.
Chemical inert barrier: Effectively isolates the tool substrate from high-temperature chips and chemicals in the cutting fluid to prevent diffusion wear and oxidation.
Colored milling inserts are by no means flashy embellishments. They are the crystallization of the deep integration of materials science, surface engineering and advanced manufacturing. Its eye-catching color is the starting point for efficient management, and its inherent coating performance is the core guarantee for breaking through processing bottlenecks and achieving high-speed, efficient, high-quality and low-cost production. In the increasingly competitive manufacturing industry, embracing color coated milling insert technology is undoubtedly a wise choice to enhance the core competitiveness of enterprises and depict a more efficient and reliable future for precision manufacturing.
If you have any questions about MANF brand tools, please call us for consultation or negotiation"
Contact us:Company name:Kunshan Meiyaxing Hardware Machinery Co., Ltd;Tel:8618962438699;Address: Room 3003, Building 3, Zhengtailong, No. 1288 Chengbei Middle Road, Kunshan City, Jiangsu Province, China;Email:myxcuttingtools@gmail.com;Website: https://www.myxcuttingtools.com
