Face Milling Cutters
Your Professional Face Milling Cutters Supplier
Kunshan Meiyaxing Hardware Machinery Co., Ltd. is a company specializing in the production and sales of metal cutting tools. With more than 20 years of experience, we set new technology, high-end machinery and tool manufacturers as one, to provide customers with quality tools, is a direct branch of Hong Kong Meiya International Trading company. Since the establishment of the company - always uphold the "quality", "professional" and "efficient" business philosophy. Founded the MANF brand, and with Japan Kyocera, Sumitomo, Mitsubishi, Taiwan ECHAIN, Germany C.P.T and other international brands trade cooperation.
Why Choose Us
Reliable Product Quality
We are proud of our high quality, cost-effective and good service, and have won the praise of customers in various industries such as aviation, medical equipment, automobile manufacturing, mold processing and electronic technology.
Good Service
High-quality after-sales service, tracking usage, and positive feedback. Rapid response within 24 hours.
Product Application
Our widely used in aviation, medical equipment, automobile manufacturing, mold processing and electronic technology and many other industries.
Technical Team
We not only provide high quality and efficient cutting tools, but also have a superb technical team to provide professional and detailed processing solutions.
Advantages of Face Milling Cutters
Efficient Material Removal
Face milling cutters cover a larger surface area with each revolution, leading to faster material removal compared to other cutting tools.
Improved Surface Finish
The consistent engagement of multiple inserts results in a smoother surface finish on the workpiece.
Cost-Effective
Replaceable inserts reduce costs associated with tool replacement, as only the inserts need to be changed instead of the entire cutter.
Versatility
With various cutter types and insert geometries available, face milling cutters can handle a wide range of materials and applications.
Specification Of Face Milling Cutter
|
No. |
Types |
Diameter Range |
Teeth Range |
Shank Diameter |
Total Length Range |
Remark |
|
1 |
High-Speed Steel |
20mm – 250mm |
4-16 |
16mm, 20mm, 25mm, 32mm |
50mm – 150mm |
– |
|
2 |
Carbide Face Milling Cutter |
10mm – 200mm |
5-20 |
12mm, 16mm, 20mm, 25mm |
50mm – 150mm |
– |
|
3 |
PVD Coated |
10mm – 200mm |
5-20 |
12mm, 16mm, 20mm, 25mm |
50mm – 150mm |
Coating Thickness. |
|
4 |
PCD Face Milling Cutter |
20mm – 200mm |
2-8 |
12mm, 16mm, 20mm, 25mm |
50mm – 150mm |
– |
|
5 |
Ceramic Face Milling Cutter |
6.35mm – 12.7mm |
– |
– |
50.8mm, 57.15mm, 63.5mm, 69.85mm |
Cutting speed: Up to 1000 m/min, Long tool life |
Insert-Based Cutters: These cutters have replaceable inserts that allow for economical tool changes and reduce downtime.
Shell Mills: Featuring a cylindrical body, shell mills are versatile and can perform both face and peripheral milling.
End Mills: While primarily used for peripheral milling, certain end mills can also perform face mill operations.
Double-Edge Cutters: These cutters have inserts on both sides, doubling their tool life and providing high cutting efficiency.
Interpolation Cutters: Designed for intricate shapes and profiles, these cutters can create complex geometries with precision.
Process of Face Milling Cutters
Setup
Face mills need rigid setups for stability and accuracy due to their size and cutting forces, ensuring quality surface finishes.
Operation
Ideal for high-speed, high-feed operations on horizontal mills, efficiently removing material, especially on large, flat surfaces.
Applications
Effective for initial flat surface creation, particularly in rapid roughing operations.
Ips For Effective Use
Selecting the Right Cutter
Choose a cutter type and insert geometry based on the material, application, and desired finish.
Proper Setup and Alignment
Ensure the cutter is properly aligned with the workpiece to prevent uneven material removal.
Achieving Optimal Feeds and Speeds
Consult machining data to determine the best cutting parameters for your specific setup.
Maintaining Face Milling Cutters
Regularly inspect and replace worn inserts to maintain consistent performance.
Coolant Usage
Depending on the material, using coolant can extend tool life and improve chip evacuation.
Consider Machining Direction
Climb milling offers smoother cuts, while conventional milling can be more suitable for heavy cuts.
Applications of Face Milling Cutters
Plane Surfacing
Achieving flat surfaces on workpieces.
01
Contouring
Creating complex shapes and profiles.
02
Shoulder Milling
Machining shoulders at right angles to the surface.
03
Slotting
Cutting slots or grooves on the workpiece.
04
Step Milling
Machining steps or levels on the workpiece.
05
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